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Plant Maintenance — Start Here

A quick sample of the Plant Maintenance assessment. Answer Pillar 1 on equipment stability and basic condition control, then see your first results.

1 pillar3 subsections15 questions~3 min
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1.1 Equipment Baseline Condition

  1. How consistently is equipment maintained and operated to achieve required performance levels?
  2. Are chronic breakdowns systematically analyzed and addressed?
  3. Are minor stops and performance losses visible and tracked?
  4. How consistently is the defined 'basic condition' standard applied when assessing equipment status?
  5. Are known equipment weaknesses documented and managed?

1.2 Elimination of Chronic Instability

  1. Are recurring failures systematically addressed?
  2. Are chronic losses prioritized over isolated events?
  3. Are temporary fixes avoided for repeat issues?
  4. Are root causes of equipment instability identified?
  5. How consistently do you review and act on equipment reliability trends?

1.3 Visibility of Equipment Performance

  1. Is equipment performance visible at team and plant level?
  2. Are uptime, minor stops, and speed losses clearly tracked?
  3. Is there alignment on definitions of downtime and losses?
  4. Are equipment losses linked to production impact?
  5. Is performance data used to drive action?